Steel Pipe Network Introduction High Pressure Oil Pipeline Welding Process Evaluation from Four Points

(1) Bevel form All joints are pipe-to-tube horizontal fixed butt joints (5G) with a bevel angle of 6O.
(2) Selection of welding consumables Considering the requirements of tensile strength, impact toughness, and oil field corrosion resistance (mainly sulfur-proof) of 30CrMo quenched and tempered steels (not including Ni in welding seams and .1.0% of welding consumables), 4, 2.4mm HJ8CrMoA wire primer, West 3.2ram low hydrogen electrode J857Cr (AWSEl2015-G) fill the cover.
(3) Determination of preheating and lay-up temperatures According to the carbon equivalent formula recommended by the International Welding Society (IIW), 30CrMo carbon equivalents Ceq = 0.52% to 0.73% are calculated. According to the carbon equivalent formula recommended by the American Welding Society (AWS), 30CrMo carbon equivalent CE = 0.55% to 0.77% was calculated. It can be seen that 30CrMo steel has poor weldability and should be preheated before welding. According to the recommendations of ASMEIX Volume: The minimum preheat temperature is 129~C, and the maximum temperature is 3l0 °C. The actual preheating temperature is 20WC, and the layer temperature is 180~240~C.
(4) Post-weld heat treatment In order to prevent the occurrence of cold cracks, improve the impact toughness of the joints, and reduce joint hardness, especially the highest hardness of the heat-affected zone (HAZ), post-weld heat treatment should be performed immediately after welding. Heat to 600 °C, heat 2h, heating and cooling rate does not exceed 150 ~ C / h. If it is not possible to perform post-weld heat treatment in time, it is necessary to perform the same fire treatment for 400 hours of heat preservation on the welded joint.

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